Tech Review: Chippers & Grinders

by | Mar 29, 2025 | 2025, Biomass, March/April 2025, Supplier Newsline, TimberWest Magazine

CW Mill Equipment Co.

HogZilla Grinders, manufactured by CW Mill Equipment Co., Inc, can handle the toughest jobs and provide the highest production rates. CW Mill manufactures 20 standard models, including self-propelled, track driven, self-loading, and electric units. Configurations include tub and horizontal grinders for wood and other waste recycling. Thrown object restraint and tire processing package options are available for most portable and stationary tub grinders. CW Mill manufactures the highest quality industrial grinders and believes in service after the sale with customer support and parts availability top rated in the industry. Each product CW Mill has developed, manufactured, and offered for over 50 years has been in large part customer-driven, backed with experienced staff and advanced manufacturing equipment. CW will continue its commitment to innovate and adapt. www.cwmill.com

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Bandit Industries

Bandit introduced its first hammermill grinder, the HM6420, in January 2024. With considerable research and collaboration, the Bandit team was excited to bring this highly productive 40-inch capacity grinder to market. It was designed and manufactured to accommodate grinding applications that may encounter contaminants. A Cat C32 1,200 hp engine provides ample power and torque for optimal machine performance and productivity. The heart of the HM6420 is a 50-inch-diameter by 66-inch-wide hammermill. The heavy-duty mill features a 1.75-inch drum skin custom-formed from rolled plate. The mill is equipped with 20 carbide infused hammer inserts built to withstand the toughest material. An impact detection system is standard and designed to limit damage if a contaminant is struck inside the grinding chamber. www.banditchippers.com

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CBI (Continental Biomass Industries)

CBI has introduced the CBI 5900T, a next-generation horizontal grinder that sets standards in efficiency, power, and durability. As the first model in the 5900 series, this machine incorporates proven features from the well-known CBI 6800 and 5800 grinders while introducing upgrades for superior material processing. With a 60-inch-wide infeed rotor, the 5900T optimizes material flow, handling wider material and reducing the need for pre-processing. Its 755 hp engine, paired with a hydraulic clutch, delivers smooth, powerful performance with precise control, making it an exceptional choice for high-production grinding. Designed with mobility and transport efficiency in mind, the 5900T boasts an 8-foot-6-inch legal transport width and a redesigned dolly system, providing seamless movement between job sites. Features include quick air filter removal and convenient engine access, minimizing downtime and maximizing productivity. www.terex.com/cbi

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Tigercat

The Tigercat 6500 chipper and 6900 grinder are built on similar platforms and use a common undercarriage. The Tigercat 6500 is a heavy-duty drum chipper designed for maximum throughput and high quality chip production. The versatility of the 6500 makes it an excellent solution for anything from forest management and fuel chips to demolition debris. Current applications are primarily in biofuel production using a variety of feed material, such as forest debris, sawmill scrap, and full logs and stumps. The Tigercat 6900 is a heavy-duty up swing horizontal grinder designed for high production and extreme duty applications. Its versatility makes it an excellent solution for grinding a variety of material, such as forest biomass from logging operations, trees, stumps and root mass from land clearing operations, demolition debris, and sawmill scrap. www.tigercat.com

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Rotochopper

The Rotochopper B-66 L-Series horizontal grinder is designed to meet the needs of processing larger, more abrasive feedstock materials. Designed to be lower, longer, and have less drag, the infeed hopper allows logs, whole trees, and brushy materials to transition to the powerfeed effortlessly. The B-66L has additional wear liners, a bolt-in anvil, 24-tooth, 2-inch rotor drum, and reinforced case to tolerate substantial wear and tear, all as standard features. Cat engine options from 950-1,050 hp. Rotochopper manufactures grinding, shredding, screening, and supporting equipment to convert waste forestry and sawmill material into profitable products such as colored landscape mulch, animal bedding, biomass fuel, and compost. The company offers both towable and tracked horizontal grinders as well as stationary electric grinders. www.rotochopper.com

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Astec-Peterson

The track mounted Astec-Peterson 6310B drum chipper is suited for high volume biomass production. It can chip logs up to 36 inches in diameter as well as brush and small feedstock. The 6310B is powered by a Cat C27 1,050 hp engine; a Tier IV engine available is optional. It has two drum configurations: an 8-pocket drum to make standard biomass chips, or a 16-pocket drum to make microchips. An optional grate system allows for adjustment from a microchip to a 1¼-inch chip. Traditional Babbitt type knife systems are standard equipment; a Key Knife system is optional. Astec-Peterson manufactures disc and drum chippers, horizontal grinders, chain flail debarkers, and blower trucks and trailers. Applications include pulp and paper chip production, processing salvage timber, land-clearing, and plantation rotation. www.astecindustries.com

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Vermeer

The Vermeer WC2500XL whole tree chipper features a chip drum with an adjustable bite size that produces chips for pellets and biofuel chips, faster and easier knife setup, and a PT Tech clutch. Material can be handled efficiently with variable-speed dual-infeed conveyor chains and SmartCrush technology. The self-adjusting, push-button, hydraulic dry clutch provides consistent engagement — helping to prolong clutch life, lower maintenance costs and reduce operator error. Knife setup is fast and easy; knife position is set with two small bolts — no babbiting needed. Bite size is adjustable in 1/8 in (.3 cm) increments from 1/8 in (3 mm) up to 5/8 in (16 mm) via shims. Makes knife change-out on the jobsite easy and helps reduce cost of operation. It is powered by a Cummins QSX15 Tier 4 Final engine. www.vermeer.com

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Morbark

The Morbark 50/48X whole tree drum chipper is the largest and most efficient drum chipper on the market, according to the company. The 50/48X model has been revamped with a layout similar to Morbark’s other top-of-the-line industrial drum chippers, featuring a sloped infeed, externally adjustable anvil, and spacious work platforms for hassle-free routine maintenance. The reverse pivot yoke applies greater down pressure, enabling aggressive feeding of various materials. Morbark’s Advantage 3 Drum ensures consistently high-quality chips. The heat-treated AR-450 steel drum skin extends wear life, resulting in reduced replacement costs and minimal downtime. Choose 10 knives for fuel chips or 20 knives for micro chips. Chipping capacity is 28 inches. Cat engine options from 1,050-1,200 hp. www.morbark.com

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Duratech

The DuraTech TC-15 disc chipper can process trees and limbs up to 15 inches in diameter. Features include a spring-loaded feed wheel with adjustable down pressure, an optional height sensor that automatically adjusts the feed roller to material size, an optional hydraulic gathering winch, and innovative hopper safety bars with easy and instant feed wheel shut off. Available with a pintle or ball hitch, this heavy-duty chipper is compact enough to easily tow anywhere. The PT-Tech HPTO wet microprocessor controlled clutch has a 4-groove belt system; it provides easy startups and torque overload protection for the disc, engine, and driveline. For maximum control and protection, the clutch comes with a clutch control interface.

The machine is powered by a Cat C4.4 129 hp engine. www.duratechindustries.net

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Ecoverse/Doppstadt

The Doppstadt AK 640 is the flagship of the AK grinder series, designed to deliver maximum throughput thanks to its huge feed hopper and state-of-the-art engine technology. The high-speed grinder uses an up-swing hammermill to produce hundreds of yards of finished material daily. Features include reversible feed roll so material is consistently and evenly fed to the grinding chamber, hinged radiator with automatic reversing fan, and large 2.5-ton rotor with easily replaceable tips. Power is supplied by a 644 hp engine. Mesh screens from 1-16 inches can be easily replaced in 10 minutes or less for quick product sizing changes. Doppstadt is a German manufacturer represented in the U.S. by Ohio-based Ecoverse. www.ecoverse.net

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J.P. Carlton

J.P. Carlton’s newest series in drum chippers is the model 2518. It has a 25×18 opening and a 37-inch diameter pocketed drum to process average size whole trees. The 2518 features a 25-inch by 18-inch opening combined with a 37-inch diameter pocketed drum, allowing it to easily consume average size whole trees. A dual pump hydraulic system controlled by a digital reversing autofeed system provides aggressive feeding of material. Aggressive feeding is handled by a dual pump hydraulic system controlled by a digital reversing auto feed system. The 2518 series uses an exclusive long pivot arm for the top feed wheel for a smooth vertical lift path, allowing for easy opening over the largest butt ends. It also incorporates an exclusive Air Vortex Control to channel and accelerate discharge air, giving the 2518 series high discharge velocities and great chip throwing power. Other features include concealed wiring, integrated single manifold hydraulics with electronic control, and dual lift cylinders to enhance performance and improve productivity. Engine options range from 140-180 hp. www.stumpcutters.com

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Dyna Products/Vortex

The Vortex V18-32 drum chipper, with its 18×32 opening, has more capacity than other chippers in the 18-inch class. Hand fed or machine fed, the ‘oversized- opening makes feeding and operating best in class. The V18-32 can process limbs and even small whole trees. The patented Vortex chamber is an enclosed, semi-cone shaped area that acts as the bellypan where chips are guided and accelerated into the discharge paddles. Gravity and powerful air currents generated by the spinning drum and impeller assembly create an unrestricted pathway for chips to naturally flow directly toward the discharge paddles. The chamber virtually eliminates plugging and controls dust and ‘blowback.’ Diesel and gas engine options range from 173 to 247 hp. Covered by a 36-month, 3,000-hour limited warranty. www.dyna-products.com

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ALBACH Diamant/Sennebogen

The ALBACH Diamant 2000 is a powerful all-road, self-propelled chipper. The all-wheel drive system with independent hydromechanical drive on the two main axles enables it to climb hills and rough terrain. The rotor is at the heart of the chipper. It can produce chips ranging from 0.35-inch to 2.36 inches. The knife carriers are interchangeable to adjust to different material. Features include loss-free transfer of wood material from the infeed table to the chipper rotor and automatically reversible cooler. Modifications to the machine are possible in consultation between the manufacturer and the customer. ALLBACH is a German manufacturer, and the Diamant 2000 is distributed in North America by Sennebogan. www.albach-maschinenbau.de/en

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